On abnormal subgrain growth and the origin of recrystallization nuclei

Abnormal subgrain growth has been proposed as the nucleation mechanism for recrystallization. To test this hypothesis, Monte Carlo Potts model simulations of subgrain growth were performed on single-phase, strain-free subgrain structures with experimentally validated microstructure, texture, boundary character, and boundary properties. Results indicate that abnormal growth events emerge spontaneously during evolution in such systems, and abnormal subgrains behave as predicted by mean field theory. An analysis predicts the frequency of abnormal growth events as a function of local neighborhood and the boundary misorientation distribution. A recrystallization model is derived based on the abnormal subgrain growth analysis. Using data for aluminum subgrain structures, the model predicts reasonable recrystallized grain sizes as a function of von Mises strain. The extension of these results to abnormal grain growth is discussed. (C) 2003 Published by Elsevier Science Ltd on behalf of Acta Materialia Inc.